There are different processes for making apparel in the clothing industry, and knitting is one of them. Knitting is the oldest and most popular form of clothing. To make a final fabric, you have to go through a vast knitting garment process with the help of human skills as well as machines. In the past, all the processes are done by a human. But, at present, having the latest and most useful machines for knitting garments, people are trying to leave hand-based sewing.
Now man just operates the machines where human sewing is less important. Complete the process requires a good number of skilled laborers for production. However, advanced technology has made the knitting garment process easier. The aim of knitting clothing is to create fabrics from huge yarn. In this article, we are going to share a flow chart of the knitting garment process and how to get the final fabric.
Knitting Garment Process:
After weaving, knitting is a procedure of producing clothing in different styles and patterns. There are two types of knitting: handmade and machine. Now, we can see the beautiful fabrics processed from both the handmade and machines.
Knitting means converting the yarn into a loop, and all loops are turned into an interlock. Weft and warp are two knitting types. By using the process, we get the apparel more flexible and thickness.
How it Works:
Knitting is a craft that is completed by machine or hand. With a view to getting a fabric, it requires skills. Operators set the huge stitches in the knitting machine to create the operation to produce fabric. To make this process, you need yarn and some needles. For the consecutive loops, the machine follows the before steps, and this works also. The different kinds of effects and ways of casting are necessary for fabric. In this way, we get a final fabric.
The Production Process of Knitted Apparel Manufacturing:
- Order Confirmation
- Sample Fabric
- Analyzing the Design
- Pattern or Design Grading
- Marker Making
- Spreading Process
- Cutting in Shapes
- Sorting Out the Fabrics
- Stitching and Sewing up
- Final Wash and Check
- Packing and Delivery
An order confirmation is the first process of knitting garments. Color, style, and designs are the main subjects of order confirmation. Again, other subjects are sampling, pricing, information collecting, how about the shipment, etc.
It is a significant process of manufacturing apparel products. After getting the order, it is the next important to a flow chart of the knitting garment process. However, it is a good subject for a better understanding of consumers’ choices. Each sample has its design and pattern. It goes under the order confirmation.
Analyzing the Design:
Design and pattern selection is a tough tasks. After analyzing the sample of the fabric, the team analyzes the design. They design it manually or with the help of a computer. Sometimes they draw it with pencil, paper, and scale or machines.
After the creation of the design of the fabric, the whole team becomes involved with it. The whole production starts according to a great analysis of the design or pattern.
Pattern or Design Grading
Patter and design grading is an important segment of this process because of different patterns and sizes like M, L, XL, XXL, S, XS, etc. If they follow the different sizes, it needs various types of patterns. However, they follow the grading rules for making variously sized patterns. Grading the pattern is a difficult task if it does in a manual process. Whenever you use CAD software, you can make a pattern or design grading quickly.
It is a special process for knitting garments process. In this process, all kinds of patterns are formed on the cutting table. If you cut the patterns appropriately, it will reduce the wastage of production.
When you have finished the marker making, you have to go spreading process. In this process, the fabric is spread on the cutting table according to the width and length. The minimum height of the slack requires five or six inches.
Cutting in Shapes:
Cutting in Shapes is a significant step for a flow chart of the knitting garment process. In this process, all the spread fabrics are gathered accurately on the table and marker paper as the fabrics do not move. The cutting machine cuts the different parts of the garment products. At present, you can complete the process quickly with the help of a computerized process.
Sorting Out the Fabrics:
When the cutting process is finished, it requires sorting out the fabrics. Here the color and size are very important for the next step.
Stitching and Sewing up
Next, fabric assembling is important. After assembling the fabrics, it goes for sewing action. And if there is found a fault, it can be a great mistake for the whole process. On the different levels of the fabric, it needs different types of sewing machines based on pieces and sizes.
Final Wash and Check:
After completing the process, it works for the final wash. It is a vital step in the knitting garment process. In this step, the quality checker team judges the quality of the fabric. After checking, generally, you can find some mistakes such as sewing missing, faulty fabric, paint defects, sizing, etc.
If there is find no fault, it is fine. And if you find any mistakes, they send them to the rectifying department to rescue the mistakes.
Packing and Delivery:
After doing iron, it goes to the final check. Then it is ready for the packaging. When it gets the final confirmation, the whole production becomes serious about delivering the products to the buyers.
In a nutshell, we can conclude that the knitting garment process is a long and tough task. Getting a final fabric requires human skills and technical instruments. In this writing, we represent a full process of getting final products and their delivery. However, if you work according to the flow chart, you will get an effective result. Knitting mainly indicates the interloping of yarns. Better bending of yarns gives better and more comfortable fabrics.